Completely New Tools And Carbide Insert Shapes From Iscar To Better Improve The Machining Procedure
Iscar is announcing Penta 34 carbide inserts having a unique PB chipformer. The PB chipformer incorporates a single cavity with a positive rake, neutral shoulder angle, and a honed edge. It is actually a C-type chipformer utilizing a distinctive frontal edge.
The completely new chipformer was designed for machining soft materials. It is an exceptional solution for parting bearing steel and other exceptionally ductile materials. It can be used at low feed: 0.03 to 0.10 mm/rev.
The combination of the unique chipformer and IC908 grade provides extraordinary chip breaking and tool life results. The Penta 34-PB is available in a 1.5 to 3.0 mm width range, made from the ingenuous IC908 PVD coated grade. The new family expands the application range of Iscar's largest practical grooving and parting PENTA 34 carbide inserts. The Penta 34-PB, when compared to a competitor's cutter, is a triumphant solution for machining all soft and ductile material.
Iscar's Upgrades for Parting
Iscar has developed a innovative family of reinforced Tang-Grip blades for the prominent TRAUB (TNL and TNK models) and INDEX (MS18C model) turn/mill machines. These blades, due to their reinforced construction, can be utilized in long overhang. Only the part of the blade necessary for penetration (cutting depth) has a reduced width. The remainder is thick, which provides improved rigidity and stiffness. These blades are an superb solution for parting and grooving between the main and sub-spindle of turn/mill machines. The single-ended insert has a extremely rigid clamping and therefore provides a extraordinarily valuable advantage over any other system.
Further additions to Iscar's Grip family are Do-Grip carbide inserts made from the revolutionary Sumo Tec carbide grades: IC807 IC808 and IC830. The revolutionary Sumo Tec grades extremely extend insert life, due to the greatest advanced coating technology followed by a specific surface treatment. This also provides bettered tool life due to decreased surface stress and an uniformly coated top surface. The even surface contributes to continuous uninterrupted chip flow, less induced heat and less friction. The new process increases toughness and chipping resistance and thus reduces friction and built-up edge. This in turn extends and prolongs tool life at elevated machining conditions for all types of work piece materials. The new PVD process is fashioned of Iscar's AL-TEC coating technology, using the unique surface treatment.
Iscar's Chip Splitting Inserts
Iscar's completely new HM90 APCR 220605-CS grooved carbide inserts put an end to chip jamming troubles in rough milling of aluminum, where chips can pile up. They are a part of Iscar's growing Helialu HM90 line of inserts fashioned specially for aluminum milling. With two grooves pressed into every polished cutting face, the inserts split aluminum chips into a easy size for easy, constant evacuation despite the application's characteristic large chip volume. The 22 mm inserts, each with 2 edges, are designed to optimize metal removal over the complete range of aluminum roughing conditions, from high power/low speed to high power/high speed. They work notably well with Iscar's revolutionary HM90 EAL/FAL...22 aluminum rough milling cutters. Besides reliably clearing chips, the inserts conserve power and cut down chatter in long-overhang setups. The inserts feature a cavity on the bottom to be sure correct mounting in cutter chip pockets furnished with normal spring pins. For best chip control, Iscar recommends using the HM90 APCR chip-splitting insert only in cutters with an even number of flutes.
A Few Of Advancements In Carbide Inserts By Iscar
Iscar is introducing a new unique milling system with tangential, clamped, butterfly-shaped LNKX carbide inserts. The butterfly-shaped insert has significant advantages compared to the current flat, square shapes. The new geometry has more cutting edges, positive rake face, reduced cutting forces resulting in higher performance.
Iscar Announces A New Family Of Slitting Cutters Utilizing Tang-Grip Technology And The Strength Of Sumo Tec Grades
Iscar now offers a family of high-performance slitting tools that combine the convenience and security of Tang-Grip clamping with the added durability of the new Sumo Tec insert grades. The concept, already proven successful in Tang-Grip parting tools, has now been extended to slitting cutters.
Iscar Adds Their Latest Innovations To A Extended Line Of Successful Hole Producing Solutions
Iscar recently released several different drilling innovations to meet their customers needs. These new products are Sumocham Drill, DR-DH and Deep Drills. Drawing off of their experience Iscar has come up with new and innovative ways to increase productivity for the end user.
Many Improvements Have Multiplied Iscar's Line Of Indexable Endmills For Heightened Productivity
Helido-Upfeed 04 Two years ago Iscar introduced the extremely efficient H600 indexable endmill line, based on conceptually new Helido-Upfeed double sided inserts with 6 cutting edges. The first insert launched was the H600 WXCU 0806..., which was designed for milling cutters in the diameter range of 50 to 125 mm.
New End Mills By Iscar Will Expand Productivity While Lowering Costs
Manufacturers and die & mold shops can banish chatter problems in numerous milling operations with Iscar's new Chatterfree end mills. The cutters' variable-pitch flute pattern eliminates harmonic vibration, the primary source of chatter. This enables faster cutting and finer finish in rough or finish slotting, shoulder milling and cavity milling.
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